All You Need to Know About a DIY Pellet Smoker Kit

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Last Updated on April 27, 2021

A long-time contributor to SeriouslySmoked. Jim has had a lifelong relationship with the art of grilling, passed on from his father and grandfather to him.  

A long-time contributor to SeriouslySmoked. Jim has had a lifelong relationship with the art of grilling,

passed on from his father and grandfather to him.  

Anyone can build their own pellet smoker. While there are several methods, some are more intricate and challenging than others. The easiest way to create your own pellet smoker is to use a DIY pellet smoker kit to turn your grill into a smoker.

A pellet smoker is versatile and efficient. It allows you to smoke and grill your favorite foods, and using pellets as a fuel source is convenient and inexpensive. Pellets also produce very little ash, which makes cleaning faster and easier. You can also use different flavors of pellets to create unique and delicious dishes for your friends and family.

How Does a Pellet Grill Work

Techniques for Building Your Own Pellet Smoker

Building a pellet smoker from scratch takes time and research, but it’s a rewarding project which gives you the ability to create delicious, smoked meats.

Whether you use a DIY pellet smoker kit, scrap metal, refrigerators, or another unique method, it's essential to only choose materials in good condition. Reused metals such as galvanized aluminum or steel can release toxic fumes when heated to high temperatures. Most people use an old metal keg, a hot water system, or a drum for the cooking chamber.

A popular method for building your own pellet smoker is to use a grill and a DIY pellet smoker kit. Some people build their own grill from scratch, while others use a grill they already have. If you already have a grill you love, it’s best to just add the conversion kit and turn it into a smoker.

For those who love grilling burgers as much as smoking ribs, you can still use the grill without the smoker after completing the project. Just keep the hopper turned off and use the old grill when you want to cook up a quick steak for dinner.

Pellet_Grill_Photo

Understanding How Pellet Smokers Work

Pellet smokers have two main parts, the chamber where you cook your food and the hopper, which connects to the side of the chamber. The hopper stores the wood pellets and has two critical parts: a small fan and an auger.

The auger feeds the pellets into the bottom of the cooking chamber. A small electric engine powers it, called a stepper motor. The fan helps ignite the pellets underneath the grill and disperses heat and smoke inside the cooking chamber.

There’s one last essential part of the hopper called a PID controller. It controls the smoker’s temperature by adjusting the rate at which the auger moves pellets into the cooking chamber. When more heat is needed, the auger will speed up, and when it needs less, it slows down.

Why Should You Use a DIY Pellet Smoker Kit?

There are several benefits of using a DIY pellet smoker kit. They are convenient, give you superior heat control, cost-effective, and produce fantastic flavors.

1. Using a Pellet Smoker Kit is Simple

Building your own stepper motor and PID controller isn’t a project for beginners. It requires some basic coding and electronics experience. However, you don’t need any experience to use a DIY pellet smoker kit.

Conversion kits are essentially a hopper that you can attach to the side of a grill. Many grill manufacturers sell conversion kits for their own brand, which will make the process even easier. Connecting the hopper to the grill is not difficult, and the kits come with all the necessary instructions.

pellet-assembly-kit

2. A DIY Pellet Smoker Kit Can Save You Money

If you build your own pellet smoker, you risk making some expensive mistakes. First, you need to invest in parts for the PID controller, fan, and auger. If anything goes wrong during the construction process, you might have to purchase new replacements.

Also, buying separate parts online can be problematic. You might buy parts for an auger that doesn’t fit your hopper or doesn’t leave enough space for the fan. Because a DIY pellet smoker kit comes with all the necessary equipment, you know it will all fit.

Using pellets as a fuel source is also very efficient, helping you save money long-term. A 20 lb. bag of pellets will last for around 20 hours. Propane tanks are more expensive and heavier to carry around.

3. Pellet Smokers Have Great Heat Control

Since pellet smokers have digital controls that monitor temperature, it’s much easier to use than charcoal or propane smokers. Because you have the PID controller and thermometer, you can easily maintain a steady temperature to allow you to produce tender meat consistently.

4. Unique Smoky Flavor

Pellets don’t have a flavor profile as strong as charcoal, but they will give meat a unique wood-smoked flavor. It’s important to use high-quality hardwood pellets since this improves taste a lot.

5. Easy to Clean

Using pellets as fuel also makes cleaning the grill very easy. Pellets produce a small amount of ash, making the grill less dirty. Besides, unlike gas grills, pellet smokers have no flare ups.

How to Install a Pellet Smoker Conversion Kit

Many brands offer conversion kits. If you already have a grill, check with the manufacturer to see if they sell them. However, most DIY pellet smoker kits are generic and can be connected to any grill. Before you get started, there are a few things to consider to make the process as smooth as possible.

1. Measure Your Space

When attached to the grill, the hopper will take up some space. If your grill is in a large outdoor space, you won’t need to move it. However, if you have your grill on a balcony or in a very small garden, make sure there is enough space for the hopper. Most kits have a metal box that is about 12” long.

2. Connecting the Kit

The most reliable way of connecting the kit is to follow the provided instructions. Every kit might have slightly different directions, especially if it’s from a business that makes its own conversion kits. The basic process involves cutting a hole on the grill’s side and connecting the kit.

Jim Bob

Jim Bob

Wow Your Guests with Home-Smoked Ribs

You can buy a fully equipped pellet smoker, but if you already have an old one a DIY pellet smoker kit is a cheap and easy way of upgrading your grill. You can continue to use your old grill while also having the advantages of a versatile and fuel-efficient smoker. Even though it can seem complicated, using a pellet smoker conversion kit is simple, and in no time at all, you’ll have a smoker ready to go and can delight your guests at your next party.